Business Details
38 Years
experience
Custom Plastic Packaging Solutions
Since 1988, Die-Vac Plastics has established itself as a trusted provider of custom plastic packaging solutions. Our 35+ years of experience in thermoforming, CNC machining, and protective foam packaging have positioned us as a reliable partner for businesses across diverse industries. With a 6,000 sq. ft. facility equipped with state-of-the-art CAD software and modern thermoforming equipment, we deliver precision-engineered packaging that meets exact specifications. Our vertically integrated operationsfrom design and prototyping to manufacturing and fulfillmentensure complete project control and timely delivery. Certified by the Florida State Minority Supplier Development Council, we combine technical expertise with personalized service to address unique packaging challenges.Our team's deep understanding of material properties and production requirements enables us to create solutions that balance functionality, durability, and cost-effectiveness. Through rigorous quality inspections at every stage, we guarantee that every package meets the most stringent industry standards. Serving clients from concept to completion, we maintain transparent communication and proven methodologies to exceed client expectations. Our commitment to innovation ensures clients benefit from the latest technological advancements in packaging design and production. With a loyal customer base spanning beauty, electronics, aerospace, and medical industries, we continue to expand our capabilities while maintaining our founding principles of quality and reliability.
Services
Blister Packaging
Clamshell Packaging
Foam Packaging
CNC Machining
Protective Inserts
Thermoforming
Custom Trays
Packaging Prototyping
Details
- Year established: 1988
Highlights and features
- We offer 35+ years of experience in custom plastic packaging solutions
- Our in-house CNC machining capabilities ensure precise tooling production
- We implement CAD-driven design for optimal packaging functionality
- Our quality inspections guarantee compliance with industry specifications
- We serve diverse industries including aerospace, medical, and electronics
Associations and certifications
- Florida State Minority Supplier Development Council (FSMSDC)
Services
Blister Packaging
We create custom blister packaging solutions that combine product visibility with secure protection. Our engineers design face-seal, trapped-card, and slide blister configurations using PET, PVC, and RPET materials. With integrated CAD design and rapid prototyping, we ensure perfect fit and visual appeal for retail environments. Our Orlando-based team delivers production tooling and fulfillment services for efficient market readiness.
CNC Machining
Our in-house CNC machining services produce high-precision molds and fixtures for packaging applications. Using advanced equipment, we fabricate tooling from multiple materials with tight tolerances. This capability enables rapid prototyping and small-to-medium production runs while maintaining dimensional accuracy. Our machined components directly integrate with packaging production processes for optimal performance.
Clamshell Packaging
We engineer clamshell packaging solutions that balance product protection with retail presentation. Our designs incorporate living hinges, snap closures, and sustainable materials like RPET. The process includes CAD modeling, prototype validation, and thermoforming production. We optimize each design for sealing efficiency and material sustainability while maintaining structural integrity.
Foam Packaging
Our foam packaging solutions provide cushioning and protection for sensitive items. We work with polyurethane, EPS, and anti-static materials to create custom die-cut parts and box inserts. The manufacturing process combines material selection expertise with precision cutting to meet specific protection requirements. Applications range from electronics to aerospace components requiring impact resistance.
Thermoforming
We offer complete thermoforming services from concept to production. Our capabilities include vacuum forming, pressure forming, and twin-sheet forming for various applications. Using modern equipment, we produce short and long runs with consistent quality. The process incorporates material testing, tooling fabrication, and quality control to ensure dimensional accuracy and functional performance.
Questions
What industries do you serve?
We serve aerospace, automotive, medical device, electronics, beauty, and retail industries with specialized packaging solutions.
Do you handle both prototyping and production?
Yes, we provide complete services from CAD design and prototyping to full-scale production and fulfillment.
What materials do you work with?
We use PET, RPET, PVC, HIPS, polypropylene, and various foam materials for packaging applications.
Are sustainable packaging options available?
Yes, we offer RPET with recycled content and design packaging for recyclability and material efficiency.
What is your production capacity?
Our 6,000 sq. ft. facility handles small pilot runs through high-volume production with consistent quality control.
Do you provide nationwide shipping?
We coordinate freight and packouts for nationwide delivery, including multi-site distribution requirements.
