Business Details
Custom Yacht Building & Repair Services in Manitowoc, WI
Since 1863, Burger Boat has been a leader in custom yacht construction, delivering vessels that combine innovative design, advanced technology, and exceptional craftsmanship. Our team collaborates with world-renowned designers and naval architects to transform client visions into bespoke maritime masterpieces. With a secure eight-acre shipyard in Manitowoc, Wisconsin, we offer full-service capabilities including new builds, refits, repairs, and specialty fabrications. Our legacy of German engineering excellence and commitment to personalized service has earned us a global reputation for quality. We specialize in aluminum and steel weldments, mechanical assemblies, and custom interiors, ensuring every project meets exacting standards.With deep-water access on the Great Lakes and a 500-ton MARINE TRAVELIFT, we accommodate vessels up to 200 feet. Our skilled craftsmen maintain traditional disciplines while embracing modern innovations, ensuring every yacht reflects both client preferences and our heritage of precision. For over 160 years, we have prioritized integrity, honesty, and client satisfaction, making us a trusted partner in the yachting industry. Our services extend to commercial vessel refits, dockage solutions, and mechanical upgrades, supported by a dedicated project management team. Whether creating a new 180-foot motor yacht or restoring a vintage cruiser, we deliver unparalleled luxury and enduring value.
Services
Custom Yacht Building
Refit & Repair
Specialty Fabrications
Design Concepts
Dockage Services
Highlights and features
- We have over 160 years of experience in custom yacht construction.
- Our team includes skilled craftsmen specializing in aluminum and steel fabrications.
- We integrate state-of-the-art technology with traditional German engineering.
- Our full-service shipyard accommodates vessels up to 200 feet.
- We offer personalized project management for new builds and refits.
Services
Custom Yacht Building
Burger Boat creates bespoke yachts tailored to client specifications. Our process combines traditional craftsmanship with modern technology, collaborating with top designers and naval architects. Each vessel features custom interiors, advanced propulsion systems, and durable hull designs for luxury and performance.
Refit & Repair
We provide comprehensive refit and repair services for yachts and commercial vessels. Our capabilities include structural modifications, propulsion upgrades, electrical system overhauls, and interior restorations. Projects are managed to ensure minimal downtime while maintaining quality standards in our secure shipyard.
Specialty Fabrications
Our skilled team produces aluminum, stainless steel, and mild steel components. Services include weldments, mechanical assemblies, and custom joinery. These precision fabrications support both maritime and industrial clients requiring durable, high-quality metalwork solutions for specialized applications.
Design Concepts
We develop innovative yacht concepts in collaboration with renowned designers. Current projects range from 63-foot sportfishers to 147-foot motor yachts, each offering customizable layouts, advanced hull technologies, and luxury amenities tailored to owner preferences.
Dockage Services
Our shipyard provides secure dockage with deep-water access on Lake Michigan. Facilities include 465 feet of seawall space and a 158-foot launch well, accommodating multiple vessels up to 200 feet. Services support construction, refits, and maintenance projects with convenient Great Lakes access.
People
Jim Ruffolo
Chairman
Jim Ruffolo leads Burger Boat with a vision for continued innovation in custom yacht building. With decades of maritime industry experience, he emphasizes client collaboration and craftsmanship while maintaining the company's legacy of excellence since 1863.
Questions
What types of yachts does Burger Boat Company build?
We construct custom motor yachts ranging from 63 to 180 feet, including sportfishing models, raised pilothouse designs, and tri-deck configurations tailored to owner specifications.
Can Burger handle international yacht delivery?
Yes, our global service capabilities include yacht delivery coordination and support for owners worldwide through our Manitowoc, Wisconsin shipyard.
What refit services are available?
We offer structural modifications, propulsion system upgrades, electrical/HVAC overhauls, custom interior work, and hull extensions using our 500-ton MARINE TRAVELIFT.
How long does a custom build take?
Construction timelines vary by size and complexity but typically range from 3-5 years, with regular client collaboration throughout the process.
Is Burger involved in commercial vessel projects?
Yes, we build and refit commercial vessels including workboats, research ships, and specialty craft using our full-service shipyard facilities.
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