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Custom Aluminum Boat Manufacturing & Repair Services
Precision Weld Custom Boats was founded on the principle that quality should never be compromised in boat manufacturing. Our team of seasoned engineers and fabricators leverages cutting-edge CAD and CNC technologies to create custom aluminum boats that exceed industry standards. We prioritize precision in design, using simulation software to optimize performance before production begins. Our commitment to premium materials like commercial-grade 5086 aluminum ensures unmatched durability, while patented innovations such as our buoyant open hull collar and NIJ III+ ballistic paneling redefine safety and longevity.

With a 16,000-square-foot facility in Anacortes, Washington, we combine advanced manufacturing capabilities with hands-on expertise to deliver vessels tailored to client needs. Our focus on eliminating industry shortcuts has positioned us as leaders in marine safety and innovation. We serve diverse sectors including law enforcement, commercial fishing, and recreational boating, offering repair and repowering services alongside new builds. Every project reflects our dedication to craftsmanship, transparency, and client satisfaction.
Services
Boat Design Aluminum Fabrication Boat Repair Ballistic Paneling Custom Manufacturing
Highlights and features
  • We utilize patented buoyant open hull collar technology for unmatched stability and safety.
  • Our in-house CAD/CNC capabilities enable complex, precision-driven boat designs.
  • We exclusively use commercial-grade 5086 aluminum for superior post-weld strength.
  • Our NIJ III+ ballistic paneling provides industry-leading crew protection.
  • We offer comprehensive repair services with a $135/hour shop rate and 100' facility capacity.
Services
Custom Aluminum Boat Manufacturing
We design and build high-performance aluminum boats using advanced CAD/CNC technology. Our vessels incorporate patented buoyant open hull collars and NIJ III+ ballistic protection for superior safety. Commercial-grade 5086 aluminum ensures exceptional durability, while custom configurations meet specific operational requirements for patrol, fishing, or recreational use.
Boat Repair & Repowering
Our facility handles aluminum boat repairs up to 100' in length, including welding, transom replacement, and systems integration. We specialize in repowering with modern propulsion systems and retrofitting existing vessels with enhanced safety features. Expert technicians use precision fabrication techniques to restore performance and extend vessel lifespan.
Ballistic Paneling Integration
We install NIJ III+ and NIJ IV ballistic panels into boat gunwales for law enforcement and high-risk operations. This proprietary system combines structural integrity with crew protection against ballistic threats. The panels integrate seamlessly with our patented open hull collar design for comprehensive safety solutions.
Precision CAD Design
Our engineers utilize 3D CAD software to create optimized hull designs and complex geometries. Simulation tools analyze hydrodynamic performance before fabrication begins. This technology-driven approach reduces production errors while enabling customized configurations tailored to client specifications and environmental conditions.
Reserve Flotation Systems
We implement patented foam-filled open hull collars that provide permanent reserve flotation. This design eliminates waterlogging issues found in traditional inflatable collars while maintaining structural integrity. The system enhances stability and reduces long-term maintenance costs through durable, maintenance-free construction.
People
Adam Paull
Founder & Engineer
Adam Paull founded Precision Weld Custom Boats after identifying critical quality gaps in boat manufacturing. As a seasoned engineer, he developed patented safety technologies and established rigorous quality standards that define the company's approach to aluminum vessel construction.
Questions
What makes ARMOR Marine boats unsinkable?
Our patented buoyant open hull collar with foam-filled sides provides permanent reserve flotation, maintaining stability and preventing waterlogging for enhanced safety.
Do you offer ballistic protection for patrol boats?
Yes, we integrate NIJ III+ and NIJ IV ballistic panels into boat gunwales for law enforcement and high-risk operations, providing industry-leading crew protection.
Can you repair existing aluminum boats?
We specialize in aluminum boat repairs up to 100' length, including welding, transom replacement, systems integration, and repowering with modern propulsion systems.
What materials do you use for boat construction?
We use commercial-grade 5086 aluminum alloy for superior post-weld strength and durability, avoiding cheaper alternatives that compromise structural integrity.
Do you build custom-designed boats?
Yes, our CAD-driven process creates fully customized vessels tailored to specific operational requirements, with capabilities for boats up to 100' in length.