Business Details
Precision CNC Machining & Industrial Fabrication Services
Douglas Machine & Engineering has established itself as a leader in precision industrial design and manufacturing solutions. With over seven decades of experience, our ISO 9001:2015 and AS9100D-certified operations combine advanced CNC machining, robotic welding, and comprehensive fabrication capabilities to serve demanding industries such as aerospace, defense, and industrial automation. Our vertically integrated approach ensures seamless project management from concept development to on-site installation, maintaining tolerances as tight as 0.0005 while handling components up to 20 tons. Our commitment to quality is reinforced through rigorous inspection protocols, including First Article Inspections and partnerships with certified metrology providers.By retaining full control over production processes and investing in cutting-edge equipment like our Romer RA-7535 inspection system, we deliver reliable, code-compliant solutions that meet exacting specifications. Our team of AWS-certified welders and industrial designers specializes in creating custom hydraulic and electronic assembly fixtures, ensuring optimal functionality for complex systems. This combination of technical expertise, state-of-the-art infrastructure, and customer-centric project execution has made us a trusted partner for both large-scale production runs and specialized prototyping requirements.
Services
CNC Machining
Robotic Welding
Powder Coating
Precision Grinding
Lathe Operations
Assembly Fixtures
Plating Services
Heat Treatment
CMM Inspection
Hydraulic Systems
Highlights and features
- ISO 9001:2015 and AS9100D certified quality management systems
- Full-service design through installation capabilities for complete project control
- Machining capacity for components up to 20,000 lbs with 0.0005 tolerances
- AWS-certified welders specializing in complex hydraulic and electronic fixtures
- Integrated robotic welding and automation solutions development
Associations and certifications
- ISO 9001:2015
- AS9100D
- AWS
Services
CNC Machining
Our computer numerical control machining services produce complex components with tolerances from 0.005 to 0.0005. Using vertical and horizontal mills, we handle materials up to 20,000 lbs while minimizing waste through automated tool path optimization. This technology enables rapid prototyping and high-volume production runs across multiple industries.
Robotic Welding
We develop fully integrated robotic welding systems and retrofit solutions for existing operations. Our engineers design, build, and test automation units at our facility before on-site installation, ensuring seamless integration with client workflows and specifications for large-scale manufacturing applications.
Precision Grinding
Our CNC grinding capabilities achieve mirror finishes and exact dimensional accuracy using computer-controlled abrasive wheels. This process ensures precise material removal for cylindrical and complex-shaped components requiring tight tolerances in critical applications.
Assembly Fixtures
We create custom hydraulic and electronic assembly fixtures that improve production efficiency and part consistency. These specialized tools maintain precise component alignment during manufacturing, reducing setup times and ensuring repeatable quality for high-volume production runs.
CMM Inspection
Our quality assurance process utilizes a Romer RA-7535 measurement system and partnered CMM services for dimensional verification. This ensures all components meet exact specifications through comprehensive First Article and in-process inspections.
Questions
What industries do you serve?
We specialize in aerospace, defense, industrial automation, mining, and specialty plastics manufacturing sectors.
What certifications do you hold?
We maintain ISO 9001:2015 and AS9100D certifications with AWS-certified welding personnel.
What size components can you handle?
Our facility machines parts up to 20,000 lbs and moves fabricated components up to 20 tons.
Do you provide full project lifecycle services?
Yes, we offer complete solutions from concept design through fabrication, machining, and on-site installation.
What precision tolerances do you maintain?
Our CNC systems consistently achieve tolerances ranging from ±0.005 to ±0.0005 inches.
How do you ensure quality control?
We perform First Article Inspections, CMM verification through Exact Metrology, and final inspection reports using our Romer RA-7535 system.
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