Business Details
50+ Years
experience
Emergency
services
Custom Envelope Manufacturing Solutions for Transactional & Direct Mail
Since 1917, Double Envelope has been a leader in commercial envelope manufacturing, delivering innovative solutions for transactional and direct mail industries. With over a century of experience, we operate four state-of-the-art facilities in Virginia, Florida, Maryland, and Indiana, producing 7 billion envelopes annually. Our employee-owned structure fosters a culture of accountability and continuous improvement, enabling us to exceed industry quality standards by 40%. We prioritize strategic partnerships, offering tailored envelope solutions that enhance client productivity and reduce mailing costs. Our commitment to process optimization ensures on-time delivery, while advanced printing technologies support both standard and custom designs.By maintaining rigorous quality control across order entry to delivery, we guarantee flawless performance on high-speed inserting equipment. Our team of specialists collaborates closely with clients in financial services, healthcare, and third-party mail sectors to address evolving communication needs. With 24-48 hour proof processing capabilities and recyclable packaging options, we combine speed with sustainability. Recognized for excellence through industry awards, we remain dedicated to solving complex mailing challenges while upholding our founding principle: meeting customer expectations through precision and innovation.
Services
Custom Envelopes
Transactional Envelopes
Direct Mail Envelopes
Window Envelopes
Business Reply Mail
Booklet Envelopes
Catalog Envelopes
Tyvek Envelopes
Photo Packaging
Peel-N-Seal Labels
Details
- Year established: 1917
Highlights and features
- We offer 100+ years of specialized envelope manufacturing expertise
- Our four strategically located facilities ensure nationwide service capabilities
- We maintain 40% higher quality standards than industry averages
- Our team develops custom solutions for complex mailing challenges
- We guarantee on-time delivery with 24-48 hour proof processing
Services
Custom Envelope Manufacturing
We produce custom-designed envelopes in any size, construction type, or paper substrate. Our specialists develop solutions that optimize inserting equipment performance while maintaining aesthetic appeal. Clients benefit from 24-48 hour proof processing and nationwide production capabilities across four facilities.
Transactional Envelopes
Our transactional envelopes ensure secure communication for financial institutions and healthcare providers. Features include precise dimensional accuracy for automated systems, privacy protection, and compliance with postal regulations. We maintain 40% higher quality standards than industry averages for flawless performance.
Direct Mail Solutions
We create direct mail envelopes that maximize campaign effectiveness through enhanced print quality and postal compliance. Our designs improve response rates while reducing overall mailing costs through optimized production and delivery timelines.
Photo Packaging
Custom photo packaging solutions accommodate evolving industry needs with personalized designs using state-of-the-art imaging technology. Our products support both wholesale and retail applications with specialized formats for photo finishing businesses.
Peel-N-Seal Labels
We manufacture pressure-sensitive label envelopes including piggyback labels, address sheets, and activation labels. These products combine envelope functionality with attention-grabbing label applications for enhanced recipient engagement and brand visibility.
Questions
What industries do you specialize in?
We serve financial institutions, healthcare providers, utility companies, and direct mail marketers with customized envelope solutions.
Do you offer custom envelope designs?
Yes, our in-house design team creates custom envelopes in any size, construction type, or paper substrate to meet specific client needs.
How quickly can you fulfill urgent orders?
Our facilities support 24-48 hour proof processing and rush delivery options for time-sensitive projects.
What quality standards do you maintain?
Our quality control exceeds industry averages by 40%, with weekly performance tracking across all production parameters.
Are your envelopes environmentally friendly?
We offer recyclable flat pack packaging and Tyvek options while maintaining full product functionality.