Business Details
31 Years
experience
Custom Spa & Furniture Covers Manufacturer | Sunstar Spa Covers
Sunstar Spa Covers has been a leader in custom cut and sew manufacturing for over 30 years, specializing in spa covers, furniture covers, umbrellas, and accessories. Our expertise spans multiple industries, including spa and hot tub, outdoor recreation, furniture, automotive, and medical sectors. With production facilities in Tijuana, Mexico, and Tampa, Florida, we deliver on-shore manufacturing that ensures quality, durability, and timely delivery. Our commitment to innovation is reflected in proprietary materials like WeatherShield fabric, which offers superior weather resistance. We partner with top brands globally, providing scalable solutions from prototypes to mass production.Our team combines advanced sewing technology with decades of craftsmanship to meet exacting specifications. Every product undergoes rigorous testing to meet UL and ASTM standards, ensuring safety and performance. We prioritize flexibility, offering private label services, material sourcing, and custom design support. Our customer-centric approach ensures tailored solutions for OEMs, aftermarket brands, and private label clients. With a focus on sustainability and quality, Sunstar Spa Covers remains the trusted choice for durable, precision-engineered products.
Services
Spa Covers
Furniture Covers
Umbrellas
Custom Cut & Sew
Accessories
Details
- Year established: 1995
Highlights and features
- We offer 30+ years of specialized expertise in cut-and-sew manufacturing.
- Our WeatherShield fabric provides three times stronger weather resistance.
- We support private label programs with full design and production flexibility.
- Our products meet UL and ASTM safety and durability standards.
- Dual North American facilities ensure fast turnaround and supply chain reliability.
Associations and certifications
- UL
- ASTM
Services
Spa Covers
Custom-engineered spa covers designed for durability and energy efficiency. Using marine-grade vinyl and WeatherShield fabric, these covers resist UV damage and harsh weather. Ideal for OEMs and aftermarket brands requiring precise fit and long-term performance.
Furniture Covers
Weather-resistant furniture covers tailored for cushions, patio sets, and outdoor collections. Constructed with UV-protected fabrics and reinforced seams, ensuring protection against sun, rain, and seasonal changes for residential and commercial use.
Custom Cut & Sew
Made-to-order cut-and-sew solutions across industries, including automotive, medical, and recreational sectors. Our process supports prototypes to large-scale production with precision materials and agile design collaboration.
Umbrellas
Durable custom umbrellas and canopies for outdoor spaces. Built with WeatherShield fabric for UV resistance and available in bespoke sizes, colors, and branding options for retail or commercial applications.
Accessories
Complementary products like cover lifters, steps, and caps that enhance spa functionality. Designed for ease of use and durability, these accessories improve user experience and extend product lifespan.
Questions
What industries does Core Covers serve?
We provide custom covers and sewn products for spa/hot tub, furniture, automotive, medical, and outdoor recreation industries.
Do you offer private label manufacturing?
Yes, we specialize in private label programs with custom branding, packaging, and design support.
What materials do you use?
We use marine-grade vinyl, UV-resistant fabrics, WeatherShield proprietary material, and high-density foams for durability.
Are your products certified?
Our products meet UL and ASTM standards for safety, performance, and durability.
Where are your manufacturing facilities located?
We operate facilities in Tijuana, Mexico, and Tampa, Florida, for North American production.
